项目1　钣钳一体化基础 ......................................................................................................1
任务1.1　常用量具的使用 ...............................................................................................1
1.1.1　游标卡尺与电子数显卡尺..................................................................................1
1.1.2　千分尺..................................................................................................................3
1.1.3　内径卡表和千分表..............................................................................................5
1.1.4　孔规......................................................................................................................6
1.1.5　标准量具..............................................................................................................7
1.1.6　量具使用注意事项............................................................................................10
项目训练 ...........................................................................................................................11
任务1.2　钳工常用工具的使用 .....................................................................................14
1.2.1　钳工工作台和台虎钳........................................................................................14
1.2.2　划线平板及配套工具........................................................................................15
1.2.3　手锤和錾子........................................................................................................17
1.2.4　手锯....................................................................................................................20
1.2.5　锉刀....................................................................................................................22
项目训练 ...........................................................................................................................26
任务1.3　孔加工装备使用 .............................................................................................27
1.3.1　钳工制孔设备....................................................................................................27
1.3.2　钣金制孔设备....................................................................................................29
1.3.3　钻头....................................................................................................................29
项目训练........................................................................................................................31
项目2　航空材料基础 ........................................................................................................35
任务2.1　金属材料基础..............................................................................................35
2.1.1　金属材料的基本性能........................................................................................35
2.1.2　金属材料的力学性能........................................................................................37
项目训练 ...........................................................................................................................43
任务2.2　金属学基础理论..........................................................................................44
2.2.1　金属的结晶........................................................................................................44
2.2.2　金属的同素异构转变........................................................................................48
2.2.3　铁碳合金及其相图............................................................................................49
2.2.4　钢的热处理........................................................................................................54
项目训练 ...........................................................................................................................57
任务2.3　常用航空材料..............................................................................................57
2.3.1　钢的类别和编号................................................................................................57
2.3.2　航空工业常用钢材............................................................................................60
2.3.3　铝和铝合金........................................................................................................62
2.3.4　钛和钛合金........................................................................................................66
2.3.5　铜和铜合金........................................................................................................67
项目训练 ...........................................................................................................................68
项目3　航空钣金加工.........................................................................................................72
任务3.1　平面钣金件制作..........................................................................................72
3.1.1　剪板机及使用....................................................................................................73
3.1.2　钣金钻孔............................................................................................................74
项目训练 ...........................................................................................................................77
任务3.2　立体钣金件制作..........................................................................................81
3.2.1　弯曲加工术语....................................................................................................81
3.2.2　板材直线弯曲....................................................................................................83
3.2.3　钣金数字化设计................................................................................................89
3.2.4　弯板设备使用....................................................................................................99
项目训练 .........................................................................................................................100
项目4　飞机结构普通铆接...............................................................................................108
任务4.1　铆接基础 .......................................................................................................109
4.1.1　铆接基础知识..................................................................................................109
4.1.2　铆钉识别及配置..............................................................................................110
4.1.3　制孔及设备......................................................................................................114
4.1.4　制窝及设备......................................................................................................117
任务4.2　结构普通铆接 ...............................................................................................123
4.2.1　铆接工具和设备..............................................................................................123
4.2.2　铆接操作..........................................................................................................127
4.2.3　铆钉的拆除......................................................................................................131
项目训练 .........................................................................................................................132
项目5　飞机结构特殊铆接...............................................................................................137
任务5.1　环槽铆钉铆接 ...............................................................................................137
5.1.1　环槽铆钉..........................................................................................................137
5.1.2　环槽铆钉铆接工艺..........................................................................................138
5.1.3　环槽铆钉拆解..................................................................................................141
任务5.2　高抗剪铆钉铆接 ...........................................................................................141
5.2.1　拉铆型螺纹抽芯高抗剪铆钉..........................................................................142
5.2.2　镦铆型高抗剪铆钉..........................................................................................143
任务5.3　螺纹空心铆钉铆接 .......................................................................................145
5.3.1　螺纹空心铆钉..................................................................................................145
5.3.2　螺纹空心铆钉铆接工艺..................................................................................146
任务5.4　抽芯铆钉铆接 ...............................................................................................147
5.4.1　鼓包型抽芯铆钉..............................................................................................147
5.4.2　拉丝型抽芯铆钉..............................................................................................149
任务5.5　Hi-lock紧固件 ..............................................................................................152
项目训练 .........................................................................................................................154
项目6　飞机结构干涉配合铆接.......................................................................................155
任务6.1　干涉配合铆接基础 .......................................................................................155
6.1.1　干涉配合铆接..................................................................................................155
6.1.2　干涉配合铆接制孔要求..................................................................................156
6.1.3　干涉配合铆接制窝要求..................................................................................156
任务6.2　干涉配合铆接工艺 .......................................................................................157
6.2.1　普通铆钉干涉配合铆接..................................................................................157
6.2.2　无头铆钉干涉配合铆接..................................................................................158
6.2.3　冠头铆钉干涉配合铆接..................................................................................160
项目训练 .........................................................................................................................161
项目7　飞机结构密封铆接...............................................................................................162
任务7.1　结构密封和密封剂 .......................................................................................162
7.1.1　飞机结构密封..................................................................................................162
7.1.2　密封剂..............................................................................................................165
任务7.2　密封施工 .......................................................................................................166
7.2.1　密封施工工艺..................................................................................................166
7.2.2　密封剂的硫化和保护......................................................................................168
项目训练 .........................................................................................................................168
项目8　钣金结构经典竞赛实例.......................................................................................170
任务8.1　全国职业院校技能大赛（2022） ....................................................................170
任务8.2　第一届全国职业技能大赛赛题 ...................................................................185
参考文献..............................................................................................................................191