图解钳工快速入门 / 美国经典技能系列丛书
¥59.80定价
作者: [美]皮特·霍夫曼(Peter Hoffman)[美]埃里克 ·霍普韦尔(Eric Hopewell)等
出版时间:2019-04
出版社:机械工业出版社
- 机械工业出版社
- 9787111609889
- 1-1
- 342029
- 2019-04
- 185
- 107
内容简介
本书采用通俗易懂的语言,介绍了钳工所需掌握的基本知识和技能。本书主要内容包括:划线,手动工具,电锯与锯床,手持工件磨削,钻孔、攻螺纹、套螺纹和铰孔,钻床。本书可供广大钳工使用,也可供职业院校和技工学院相关专业师生参考。
目录
目 录
出版说明
序
第
1章 划线·············································· 1
1.1 简介 ··············································· 2
1.2 划线液(划线涂料) ·································· 2
1.3 半精密划线 ················································· 3
1.3.1 划针············································ 3
1.3.2 使用组合角度尺划线 ·························· 4
1.3.3 中心定位尺 ·········································· 4
1.3.4 划规············································ 4
1.3.5 划线地规 ·············································· 5
1.3.6 圆锥冲和中心冲 ·································· 5
1.3.7 卡钳······································· 7
1.3.8 角度尺 ·················································· 7
1.3.9 划线平台 ·············································· 7
1.3.10 划针盘 ················································ 7
1.3.11 夹紧辅助工具 ···································· 9
1.3.12 方箱 ···················································· 9
1.3.13 平行垫铁 ············································ 9
1.3.14 V形块 ·············································· 10
1.4 精密划线 ··················································· 10
1.4.1 高度规 ················································ 10
1.4.2 精密角度划线 ···································· 10
1.4.3 游标万能角度尺 ································ 10
1.4.4 正弦规 ················································ 10
1.5 基本划线方法及数学应用 ·························11
1.5.1 正方形划线 ········································ 14
1.5.2 构建正方形的方法 ···························· 15
1.6 划线过程指南 ····························· 17
第 2章 手动工具···································· 18
2.1 简介 ················································ 19
2.2 螺钉旋具 ··················································· 19
2.2.1 十字槽螺钉旋具 ································ 19
2.2.2 一字槽螺钉旋具 ································ 19
2.2.3 偏置螺钉旋具 ···································· 19
2.2.4 内梅花头螺钉旋具 ···························· 19
2.3 钳子 ·················································· 19
2.3.1 鲤鱼钳 ················································ 19
2.3.2 尖嘴钳 ················································ 20
2.3.3 大力钳 ················································ 20
2.3.4 水泵钳 ················································ 20
2.3.5 钢丝钳 ················································ 20
2.3.6 斜口钳 ················································ 20
2.4 锤子 ················································· 20
2.4.1 圆头锤 ················································ 20
2.4.2 软面锤 ················································ 21
2.4.3 香槟锤 ················································ 21
2.4.4 尼龙锤 ················································ 21
2.4.5 皮锤···················································· 21
2.4.6 软金属锤 ············································ 21
2.5 扳手 ·················································· 21
2.5.1 呆扳手 ················································ 22
2.5.2 梅花扳手 ············································ 22
2.5.3 双头扳手 ············································ 22
2.5.4 活扳手 ················································ 22
2.5.5 套筒扳手 ············································ 23
2.5.6 水带扳手 ············································ 23
2.5.7 内六角扳手 ········································ 24
2.6 台虎钳 ······················································· 24
2.6.1 基座···················································· 24
2.6.2 钳口···················································· 25
2.7 夹钳 ··················································· 26
2.7.1 C形夹钳 ············································ 26
2.7.2 平行钳 ················································ 26
2.7.3 铰夹···················································· 26
2.8 弓形锯 ··················································· 26
2.8.1 锯条···················································· 26
2.8.2 弓形锯的使用 ···································· 26
2.9 锉刀 ····················································· 27
2.9.1 锉刀的分类 ········································ 27
2.9.2 特殊锉刀 ············································ 28
2.9.3 锉刀的选择 ········································ 29
2.9.4 锉刀的常用方法 ································ 29
2.9.5 锉削的技巧 ········································ 30
2.10 去毛刺 ·················································· 31
2.11 研磨料 ·················································· 31
第 3章 锯床············································ 32
3.1 简介 ····················································· 33
3.2 电锯与锯床 ··············································· 33
3.3 带锯机床 ··················································· 33
3.3.1 卧式带锯机床 ···································· 33
3.3.2 立式带锯机床 ···································· 35
3.4 锯条的特点及应用 ··································· 37
3.4.1 锯条材料 ············································ 37
3.4.2 锯路···················································· 39
3.4.3 齿距或 TPI ········································· 39
3.4.4 锯条宽度 ············································ 40
3.4.5 锯条厚度或规格 ································ 40
3.4.6 后角···················································· 40
3.4.7 锯沟···················································· 41
3.4.8 齿型···················································· 41
3.5 锯条的焊接 ··············································· 41
3.5.1 带长···················································· 41
3.5.2 焊接···················································· 42
3.6 锯条的装卸 ··············································· 44
3.7 切割速度 ··················································· 45
3.8 砂轮锯 ······················································· 46
3.9 圆形金属切割锯(冷锯) ·························· 47
第 4章 手持工件磨削 ···························· 48
4.1 简介 ··························································· 49
4.2 砂轮机的使用 ··········································· 49
4.3 砂带机和砂盘机的使用 ···························· 50
4.4 砂轮 ···················································· 50
4.4.1 磨料种类 ············································ 50
4.4.2 砂轮粒度(磨粒粒度) ······················ 51
4.4.3 砂轮尺寸 ············································ 51
4.4.4 最大轮速 ············································ 51
4.4.5 砂轮的储存 ········································ 52
4.5 立式砂轮机的安装 ··································· 52
4.5.1 砂轮的粗略检查 ································ 52
4.5.2 砂轮的安装 ········································ 53
4.5.3 托架与调整 ········································ 53
4.5.4 挡屑板与调整 ···································· 54
4.5.5 砂轮修整 ············································ 54
4.5.6 砂轮磨损 ············································ 55
4.5.7 砂轮堵塞 ············································ 55
4.5.8 砂轮研磨 ············································ 55
4.6 磨削过程 ··················································· 55
第 5章 钻孔、攻螺纹、套螺纹和铰孔········································ 57
5.1 简介 ····················································· 58
5.2 钳工孔加工操作 ······································· 58
5.2.1 麻花钻 ················································ 58
5.2.2 钻削加工过程 ···································· 58
5.2.3 扩孔、锪孔和埋头孔 ························ 59
5.2.4 铰孔加工 ············································ 60
5.2.5 直柄机用铰刀 ···································· 60
5.2.6 手用铰刀 ············································ 61
5.2.7 铰刀的使用 ········································ 61
5.3 套螺纹与攻螺纹 ······································· 63
5.3.1 基本螺纹术语 ···································· 63
5.3.2 螺纹的型号 ········································ 64
5.3.3 攻螺纹 ················································ 65
5.3.4 圆锥管螺纹 ········································ 68
5.3.5 丝锥···················································· 68
5.3.6 丝锥的种类 ········································ 68
5.3.7 倒角丝锥的种类 ································ 69
5.3.8 丝锥的使用 ········································ 70
5.3.9 受损丝锥的退出 ································ 71
5.3.10 板牙的使用 ······································ 72
第 6章 钻床············································ 74
6.1 钻床简介 ··················································· 75
6.1.1 简介···················································· 75
6.1.2 立式钻床 ············································ 76
6.1.3 钻床的操控 ········································ 77
6.1.4 排式钻床 ············································ 78
6.1.5 摇臂钻床 ············································ 78
6.1.6 微型钻床 ············································ 79
6.2 钻床中的刀具、刀具夹紧及工件夹紧 ···· 79
6.2.1 简介···················································· 79
6.2.2 刀具材料的种类 ································ 79
6.2.3 钻头···················································· 80
6.2.4 铰刀···················································· 83
6.2.5 锪钻和扩孔钻 ···································· 85
6.2.6 刀具夹紧 ············································ 87
6.2.7 工件夹紧 ············································ 89
6.3 钻床操作 ··················································· 93
6.3.1 简介···················································· 93
6.3.2 普通钻床的安全 ································ 93
6.3.3 转速和进给 ········································ 93
6.3.4 钻床孔定位 ········································ 97
6.3.5 中心钻和定心钻 ································ 99
6.3.6 钻孔·················································· 100
6.3.7 通孔和不通孔 ·································· 101
6.3.8 铰孔·················································· 102
6.3.9 扩孔和埋头孔 ·································· 103
6.3.10 倒角与锪孔 ···································· 104
6.3.11 攻螺纹 ············································ 105
出版说明
序
第
1章 划线·············································· 1
1.1 简介 ··············································· 2
1.2 划线液(划线涂料) ·································· 2
1.3 半精密划线 ················································· 3
1.3.1 划针············································ 3
1.3.2 使用组合角度尺划线 ·························· 4
1.3.3 中心定位尺 ·········································· 4
1.3.4 划规············································ 4
1.3.5 划线地规 ·············································· 5
1.3.6 圆锥冲和中心冲 ·································· 5
1.3.7 卡钳······································· 7
1.3.8 角度尺 ·················································· 7
1.3.9 划线平台 ·············································· 7
1.3.10 划针盘 ················································ 7
1.3.11 夹紧辅助工具 ···································· 9
1.3.12 方箱 ···················································· 9
1.3.13 平行垫铁 ············································ 9
1.3.14 V形块 ·············································· 10
1.4 精密划线 ··················································· 10
1.4.1 高度规 ················································ 10
1.4.2 精密角度划线 ···································· 10
1.4.3 游标万能角度尺 ································ 10
1.4.4 正弦规 ················································ 10
1.5 基本划线方法及数学应用 ·························11
1.5.1 正方形划线 ········································ 14
1.5.2 构建正方形的方法 ···························· 15
1.6 划线过程指南 ····························· 17
第 2章 手动工具···································· 18
2.1 简介 ················································ 19
2.2 螺钉旋具 ··················································· 19
2.2.1 十字槽螺钉旋具 ································ 19
2.2.2 一字槽螺钉旋具 ································ 19
2.2.3 偏置螺钉旋具 ···································· 19
2.2.4 内梅花头螺钉旋具 ···························· 19
2.3 钳子 ·················································· 19
2.3.1 鲤鱼钳 ················································ 19
2.3.2 尖嘴钳 ················································ 20
2.3.3 大力钳 ················································ 20
2.3.4 水泵钳 ················································ 20
2.3.5 钢丝钳 ················································ 20
2.3.6 斜口钳 ················································ 20
2.4 锤子 ················································· 20
2.4.1 圆头锤 ················································ 20
2.4.2 软面锤 ················································ 21
2.4.3 香槟锤 ················································ 21
2.4.4 尼龙锤 ················································ 21
2.4.5 皮锤···················································· 21
2.4.6 软金属锤 ············································ 21
2.5 扳手 ·················································· 21
2.5.1 呆扳手 ················································ 22
2.5.2 梅花扳手 ············································ 22
2.5.3 双头扳手 ············································ 22
2.5.4 活扳手 ················································ 22
2.5.5 套筒扳手 ············································ 23
2.5.6 水带扳手 ············································ 23
2.5.7 内六角扳手 ········································ 24
2.6 台虎钳 ······················································· 24
2.6.1 基座···················································· 24
2.6.2 钳口···················································· 25
2.7 夹钳 ··················································· 26
2.7.1 C形夹钳 ············································ 26
2.7.2 平行钳 ················································ 26
2.7.3 铰夹···················································· 26
2.8 弓形锯 ··················································· 26
2.8.1 锯条···················································· 26
2.8.2 弓形锯的使用 ···································· 26
2.9 锉刀 ····················································· 27
2.9.1 锉刀的分类 ········································ 27
2.9.2 特殊锉刀 ············································ 28
2.9.3 锉刀的选择 ········································ 29
2.9.4 锉刀的常用方法 ································ 29
2.9.5 锉削的技巧 ········································ 30
2.10 去毛刺 ·················································· 31
2.11 研磨料 ·················································· 31
第 3章 锯床············································ 32
3.1 简介 ····················································· 33
3.2 电锯与锯床 ··············································· 33
3.3 带锯机床 ··················································· 33
3.3.1 卧式带锯机床 ···································· 33
3.3.2 立式带锯机床 ···································· 35
3.4 锯条的特点及应用 ··································· 37
3.4.1 锯条材料 ············································ 37
3.4.2 锯路···················································· 39
3.4.3 齿距或 TPI ········································· 39
3.4.4 锯条宽度 ············································ 40
3.4.5 锯条厚度或规格 ································ 40
3.4.6 后角···················································· 40
3.4.7 锯沟···················································· 41
3.4.8 齿型···················································· 41
3.5 锯条的焊接 ··············································· 41
3.5.1 带长···················································· 41
3.5.2 焊接···················································· 42
3.6 锯条的装卸 ··············································· 44
3.7 切割速度 ··················································· 45
3.8 砂轮锯 ······················································· 46
3.9 圆形金属切割锯(冷锯) ·························· 47
第 4章 手持工件磨削 ···························· 48
4.1 简介 ··························································· 49
4.2 砂轮机的使用 ··········································· 49
4.3 砂带机和砂盘机的使用 ···························· 50
4.4 砂轮 ···················································· 50
4.4.1 磨料种类 ············································ 50
4.4.2 砂轮粒度(磨粒粒度) ······················ 51
4.4.3 砂轮尺寸 ············································ 51
4.4.4 最大轮速 ············································ 51
4.4.5 砂轮的储存 ········································ 52
4.5 立式砂轮机的安装 ··································· 52
4.5.1 砂轮的粗略检查 ································ 52
4.5.2 砂轮的安装 ········································ 53
4.5.3 托架与调整 ········································ 53
4.5.4 挡屑板与调整 ···································· 54
4.5.5 砂轮修整 ············································ 54
4.5.6 砂轮磨损 ············································ 55
4.5.7 砂轮堵塞 ············································ 55
4.5.8 砂轮研磨 ············································ 55
4.6 磨削过程 ··················································· 55
第 5章 钻孔、攻螺纹、套螺纹和铰孔········································ 57
5.1 简介 ····················································· 58
5.2 钳工孔加工操作 ······································· 58
5.2.1 麻花钻 ················································ 58
5.2.2 钻削加工过程 ···································· 58
5.2.3 扩孔、锪孔和埋头孔 ························ 59
5.2.4 铰孔加工 ············································ 60
5.2.5 直柄机用铰刀 ···································· 60
5.2.6 手用铰刀 ············································ 61
5.2.7 铰刀的使用 ········································ 61
5.3 套螺纹与攻螺纹 ······································· 63
5.3.1 基本螺纹术语 ···································· 63
5.3.2 螺纹的型号 ········································ 64
5.3.3 攻螺纹 ················································ 65
5.3.4 圆锥管螺纹 ········································ 68
5.3.5 丝锥···················································· 68
5.3.6 丝锥的种类 ········································ 68
5.3.7 倒角丝锥的种类 ································ 69
5.3.8 丝锥的使用 ········································ 70
5.3.9 受损丝锥的退出 ································ 71
5.3.10 板牙的使用 ······································ 72
第 6章 钻床············································ 74
6.1 钻床简介 ··················································· 75
6.1.1 简介···················································· 75
6.1.2 立式钻床 ············································ 76
6.1.3 钻床的操控 ········································ 77
6.1.4 排式钻床 ············································ 78
6.1.5 摇臂钻床 ············································ 78
6.1.6 微型钻床 ············································ 79
6.2 钻床中的刀具、刀具夹紧及工件夹紧 ···· 79
6.2.1 简介···················································· 79
6.2.2 刀具材料的种类 ································ 79
6.2.3 钻头···················································· 80
6.2.4 铰刀···················································· 83
6.2.5 锪钻和扩孔钻 ···································· 85
6.2.6 刀具夹紧 ············································ 87
6.2.7 工件夹紧 ············································ 89
6.3 钻床操作 ··················································· 93
6.3.1 简介···················································· 93
6.3.2 普通钻床的安全 ································ 93
6.3.3 转速和进给 ········································ 93
6.3.4 钻床孔定位 ········································ 97
6.3.5 中心钻和定心钻 ································ 99
6.3.6 钻孔·················································· 100
6.3.7 通孔和不通孔 ·································· 101
6.3.8 铰孔·················································· 102
6.3.9 扩孔和埋头孔 ·································· 103
6.3.10 倒角与锪孔 ···································· 104
6.3.11 攻螺纹 ············································ 105